Our Fully Automatic Carrot Puree Processing Line with High Puree Yield is an industry-leading solution designed specifically to transform fresh root carrots into premium-grade, smooth, and nutrient-rich puree. Understanding that the quality of carrot puree depends on vibrant color retention and a silky texture, this line integrates advanced thermal processing with precision milling technology. Whether for baby food, sauces, or beverage bases, our system ensures maximum extraction of carotene and flavor, delivering a high-yield output that minimizes waste while meeting the strictest aseptic standards of the global food industry.
Carrot Production Workflow: From Fresh Root to Aseptic Puree
We have engineered a seamless transition to preserve the biological essence of the carrot through the following stages:
Raw Material → Washing → Peeling → Chopping → Blanching → Colloid Mill Pulping → Mixing & Blending → (Stirring & Concentrating) → Sterilizing → Aseptic Filling
Raw Material Feeding: A high-capacity intake system designed for bulk carrot handling with minimal physical damage.
Rotary Drum Washing: Combines high-pressure water jets and friction to remove 99% of soil and contaminants from the carrot skin.
Abrasive Peeling: Gently removes the outer epidermis while preserving the maximum amount of the nutrient-dense peripheral flesh.
Precision Chopping: Slices carrots into uniform pieces to ensure consistent heat penetration during the subsequent thermal stages.
Continuous Blanching: Utilizes steam or hot water to soften fibers and inactivate enzymes, locking in the natural bright orange color.
Colloid Mill Pulping: A high-speed micron-level grinding system that transforms blanched carrots into a silky, ultra-fine puree.
Vacuum Mixing & Blending: Integrates additives or homogenizes the puree in a vacuum environment to prevent oxidation and air bubbles.
Stirring & Concentrating: (Optional) Controlled evaporation and constant stirring to achieve the desired Brix level and thickness.
UHT Sterilization: Rapid heating and cooling to eliminate microbial threats while preserving the carrot’s delicate vitamins and flavor.
Aseptic Filling: Packages the final puree into sterile bags or containers under a controlled atmosphere for extended shelf life without preservatives.
Carrot Puree Processing Line Advantages
Industry-Leading Puree Yield: Our optimized peeling and pulping technology reduces raw material loss, ensuring 10-15% more puree per ton of carrots.
Superior Color & Flavor Retention: The rapid blanching and aseptic filling cycles prevent the loss of heat-sensitive pigments and aromatic compounds.
Exceptional Hygienic Design: Constructed with SUS304/316L stainless steel and CIP (Clean-in-Place) functionality for effortless sanitation.
Versatile Final Product Specs: Easily adjustable for different carrot varieties to produce everything from chunky mash to ultra-smooth juice bases.
Carrot Paste Production Line Features
High-Precision Colloid Milling System: Features adjustable grinding gaps to achieve varying puree viscosities and particle sizes down to the micron level.
Enzymatic Inactivation Blancher: A temperature-controlled system specifically calibrated to stop “browning” reactions in carrots instantly.
Integrated Vacuum Degassing: Removes entrapped air during the pulping process to prevent aerobic degradation of the puree.
Smart PLC Control Interface: A centralized Siemens/Schneider system that monitors flow rate, temperature, and yield in real-time.
Carrot Puree Making Machine Benefits
Premium Product Pricing: Produce high-quality, “clean label” carrot puree that meets the premium requirements of international baby food brands.
Lower Operational Overhead: High automation reduces manual labor by up to 80% and significantly cuts water and energy consumption.
Extended Storage & Distribution: Aseptic processing allows your products to be stored at room temperature for up to 12 months, reducing cold chain costs.
Rapid Scalability: The modular design allows you to increase capacity as your market demand grows without replacing the entire line.
Conclusion
Investing in our Fully Automatic Carrot Puree Processing Line with High Puree Yield means investing in the future of your food processing business. By combining delicate handling with powerful pulping technology, we ensure your carrot puree stands out for its freshness, texture, and nutritional value.
Ready to transform your carrot processing capacity? Our technical experts are available to design a customized layout that fits your facility’s unique requirements. Please leave an online message below to request a detailed brochure and a free ROI consultation. Let us help you achieve the perfect puree today!