High-Output Carrot Dehydrator with Continuous Mesh Belt

描述

The production of premium carrot granules requires a delicate balance of rapid moisture removal and the preservation of natural carotene. Our High-Output Carrot Granules Dehydrator with Continuous Mesh Belt is engineered specifically for large-scale industrial processors who demand consistency and efficiency. Designed to handle the unique high-sugar content and small surface area of diced carrots, this system ensures that every granule is dried to a uniform moisture level without scorching or clumping. Whether you are producing 2-5mm soup ingredients or fine dehydrated powders, this continuous drying solution provides the reliability needed for 24/7 industrial herb and vegetable production lines.

Mesh Belt Continuous Carrot Dehydtator Working Principle

The machine utilizes a Multi-Layer Continuous Flow principle. Freshly blanched carrot granules are fed onto the top layer of the stainless steel mesh belt via a specialized distributor that ensures a uniform bed depth. As the belt moves, controlled hot air is forced vertically through the material layer.

What makes this system ideal for carrot granules is its zonal temperature control. In the initial stage, high-velocity air quickly removes surface moisture to prevent fermentation. As the granules move to lower levels, the temperature is automatically adjusted to a gentler setting, allowing internal moisture to migrate to the surface without damaging the granule’s vibrant orange color. This continuous cycle ensures a high-speed transition from fresh dice to shelf-stable granules in a single pass.

Carrot Granules Dehydrator Advantages

• Consistent Granule Integrity: Unlike batch dryers, the continuous mesh belt prevents the “mashing” of soft, blanched carrots, maintaining the sharp edges and structural integrity of each cube.

• Superior Color Preservation: By utilizing low-temperature, high-volume airflow in the final stages, we prevent the oxidation that leads to browning, resulting in a bright, marketable orange finish.

• Massive Throughput: The continuous feeding and discharging design eliminates the downtime associated with loading and unloading, significantly increasing daily output.

• Hygienic “Easy-Clean” Design: All internal components are accessible via large inspection doors, and the SUS304 mesh belt is resistant to the natural acids and sugars found in carrots.

Carrot Chips Drying Machine Features

• Variable Speed Mesh Belt Drive: Allows for precise control over the retention time, ensuring different sizes of carrot granules receive the exact thermal exposure required.

• Independent Temperature Zones: The drying tunnel is divided into multiple heating sections, each with its own sensors and steam/electric heat exchangers for localized climate control.

• Automatic Agitation System: Integrated turn-over devices gently redistribute the carrot granules between belt layers, preventing sticking and ensuring 360-degree air exposure.

• Integrated Dust Collection: High-efficiency cyclones capture fine carrot particles generated during the drying process, reducing waste and maintaining a clean factory environment.

Carrot Granules Dehydrating Machine Benefits

• High ROI for Large Orders: The energy-efficient heat recovery system reduces the cost per kilogram of dried product, making your pricing more competitive in the global market.

• Premium Export Quality: Produce dehydrated carrot granules that meet the strict microbial and aesthetic standards of top-tier food brands in Europe and North America.

• Reduced Labor Costs: Fully automated operation requires minimal supervision, allowing your team to focus on quality control rather than manual material handling.

Conclusion

The High-Output Carrot Granules Dehydrator with Continuous Mesh Belt is the definitive choice for processors looking to scale their operations without compromising on quality. By focusing on the specific thermal requirements of carrot granules, this machine delivers a vibrant, uniform, and high-quality product that stands out in the competitive food ingredient market.

Ready to maximize your dehydration capacity? Our technical consultants are available to provide a full energy-consumption analysis and a customized equipment layout for your facility.

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