The High Yield Carrot Juice Production Line with Aseptic Filling System is a state-of-the-art industrial solution engineered to extract the liquid gold of the root vegetable—pure, vibrant, and nutrient-dense carrot juice. Processing carrots into juice requires specialized technology to overcome their fibrous nature and high viscosity while protecting the sensitive carotene from oxidation. Our production line integrates high-efficiency extraction with advanced UHT sterilization and aseptic filling, ensuring a maximum juice yield with a fresh-squeezed taste and an extended shelf life. Whether you are producing clear carrot juice or cloudy nectar, this system provides the precision and hygiene necessary for global market success.
Carrot Juice Workflow: From Fresh Root to Premium Juice
Our line is designed to preserve the biological integrity and color of the carrot through every sophisticated stage:
Raw Material → Washing → Crushing → Juicing → Coarse Filtration → (Enzymatic Hydrolysis) → Fine Filtration (Clear Juice) or Homogenization (Cloudy Juice) → Degassing → UHT Sterilization → Aseptic Filling
Raw Material Intake: A heavy-duty feeding system designed to handle bulk carrots while ensuring a steady flow for continuous processing.
Dual-Stage Washing: Combines bubble agitation and high-pressure sprays to remove every trace of soil and microbial load from the carrot skins.
Industrial Crushing: Specialized grinders break down the tough carrot fibers into a fine pulp to facilitate maximum juice release during extraction.
High-Pressure Juicing: Advanced belt or screw presses designed specifically for root vegetables to achieve a market-leading juice yield.
Coarse Filtration: A rotary or vibrating screen system that removes large pulp particles and fibers for an initially refined juice base.
Enzymatic Hydrolysis (Optional): Employs food-grade enzymes to break down pectin, increasing juice clarity and further improving extraction rates.
Fine Filtration/Homogenization: High-precision filters produce crystal-clear juice, while high-pressure homogenizers create a stable, silky texture for cloudy juice.
Vacuum Degassing: Effectively removes entrapped oxygen to prevent the oxidation of antioxidants and maintain the carrot’s bright orange hue.
UHT Sterilization: Ultra-high temperature instantaneous heating kills spores while preserving the carrot’s delicate vitamins and natural flavor profile.
Aseptic Filling System: Fills the sterilized juice into aseptic bags or cartons within a sterile chamber, ensuring a long shelf life without preservatives.
Carrot Juice Production Line Advantages
Vibrant Color & Flavor Stability: The combination of vacuum degassing and rapid UHT treatment locks in the carrot’s natural pigments and sweetness.
Reduced Raw Material Waste: Our “High Yield” technology extracts up to 15% more juice than standard presses, significantly lowering your production costs.
Superior Hygiene & Food Safety: Built with 316L/304 stainless steel and full CIP (Clean-in-Place) capabilities to meet global FDA and HACCP standards.
Versatile Filling Options: The aseptic system is compatible with various packaging formats, from small retail pouches to large industrial bulk bags.
Carrot Juice Pricessing Line Features
Optimized Juice Extraction Module: Specifically engineered for root vegetables to break through tough cellulose, ensuring the highest yield per ton of raw material.
Integrated UHT & Aseptic Barrier: A closed-loop system that prevents any contact with air or contaminants from the sterilization phase to the final seal.
Multi-Stage Filtration & Refining: Offers the flexibility to switch between premium clear juice and high-viscosity cloudy juice production on a single line.
Smart PLC Process Monitoring: A centralized digital interface that manages temperatures, flow rates, and Brix levels with 99% accuracy.
Carrot Juice Making Machine Benefits
Premium Market Competitive Edge: Deliver “Not From Concentrate” (NFC) quality juice that commands higher retail prices in health-conscious markets.
Minimized Operational Risks: A fully automated line reduces human error and labor costs while ensuring consistent product quality in every batch.
Global Distribution Reach: Aseptic packaging allows for room-temperature storage and long-distance shipping, opening doors to international export markets.
Fast Return on Investment: Higher juice yields and lower waste mean your plant achieves profitability faster than with traditional extraction methods.
Conclusion
The High Yield Carrot Juice Production Line with Aseptic Filling System represents the pinnacle of root vegetable processing technology. By focusing on maximum extraction and total aseptic integrity, we empower your business to produce carrot juice that is as fresh, nutritious, and profitable as possible.
Ready to lead the vegetable juice market? Our engineering team is standing by to provide a customized facility layout and a detailed ROI analysis based on your capacity goals. Please leave an online message below to receive a professional technical proposal and take the first step toward superior juice production.